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TRIANGLES AT TRI STAR
Whether they realize it or not, the high school juniors and
seniors in the welding program at Tri-Star
Career Compact in St. Marys, Ohio, have a unique opportunity
to learn some artistic tricks while practicing their chosen
trade. About ten years ago, Instructor Todd Smith, an AWS
Certified Welding Inspector, was looking for something
interesting to incorporate into the regular curriculum. Someone
along the way expressed a need for a sculpture of a school
mascot at their home school and a new project was borne.
Beginning with three-inch metal, equilateral triangles to as
small as ½-inch metal triangles and following a blueprint,
students begin to gas metal arc weld the mild steel shapes
together. Over the years, they have created sculptures of a Bull
Dog for Celina High School, an 8 ½ feet tall Cavalier for
Coldwater (Ohio) High School, an Airplane with a 9 ½ ft. wing
span for the Marion Local Flyers of Maria Stein, and a life-size
horse and rider for the St. Marys Rough Riders. They've also
constructed an eagle with a 6-ft. wing span and a life-size
American Indian. And each sculpture begins with a tiny triangle!
In addition to the class project, each year students make
Christmas angels by plasma cutting the shapes and gas tungsten
arc welding the edges to create color. They then apply a
Polyurethane clear coat to protect the metal before presenting
their artistic creations to friends and relatives.
Using similar techniques, Mr. Smith made a deer for a friend
that stands outdoors. Through the years, weathering has created
rust, making the deer very life-like in the country setting.
Even down to the stainless steel eyes that shine at night if a
light is flashed their way.
"We are very fortunate to have scrap steel donated to us
through the generosity of Crown
Equipment Corporation," says Todd Smith. "And Lefeld
Welding keeps our equipment in great condition."
Mr. Smith started the welding program at Tri Star sixteen
years ago.
"I come from a family of teachers," he comments.
"After I graduated from high school, I worked at a stone
quarry for a year and a half, trying to decide what to do with
my life. My parents told me to learn a skill trade if I wasn't
going to go to a 4-year college and become a teacher."
Following an uncle's recommendation, Todd headed for Hobart
because he certainly wasn't going to be a teacher! He took the
full program in 1972 at a time when many of the welding students
were talking about going to Alaska and welding on the
cross-country pipelines. Todd chose to remain in the area and he
worked for a number of years manufacturing farm machinery at New
Idea in Coldwater. His next employer was Strick Corporation in
Indiana where they constructed semi trailers. These years of
welding experience served him well.
However, when there was a chance to begin a welding program
at Tri Star, Todd was there to seize the opportunity to become a
teacher! He has built a strong program and this past year had 12
seniors and 18 juniors in the welding class. There are 18
juniors entering the program this coming school year. It isn't
unusual to have a waiting list which is very positive during a
time when some other schools are closing the doors on similar
programs. The students at Tri-Star obviously enjoy the
challenges presented by the Tri Star triangles!
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