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Industrial Welding Solutions For Today and Tomorrow

Spring 2004 World of Welding

  

The Hobart Institute Welding Instructor Course
Can it really make you a better instructor?

By Ron Craig, Instructor
Ryerson University Theatre School

Instructors never forget their first teaching experience.  Standing in front of a group of students, armed only with knowledge and a desire to teach is a significant challenge.  In fact, teachers have used the words “intimidating, intense, chaotic” to describe the first time they taught a class.

But experienced instructors face a different challenge: how can they learn new teaching strategies and better assess the quality of their instructional techniques?  How do they ensure their technical knowledge is current and keep up with advances in teaching technology?  No matter whether you are a novice or veteran, one way to overcome these challenges is to attend a professional Instructor’s Course.

When I was asked to teach a Gas Metal Arc Welding course, to 15 students at the Ryerson University Theatre School, I had absolutely no idea how to structure a welding course or what to include in the curriculum.  Although I was a teacher, with over 10 years of university teaching experience, I had never taught a welding class.

I decided to approach the challenge of teaching my first welding class by attending the Welding Instructor Course at the Hobart Institute Of Welding Technology.

As I drove to Troy Ohio, I didn’t know what to expect.  For years I had read the Hobart Institute Course Catalog, but I had never taken a course.  Would the Instructor Course prove to be a valuable learning experience and prepare me for teaching a GMAW course?  Would it be worth the expenditure of time and money (including an eight hour drive), or would I be disappointed?

I arrived at the Institute on Monday morning and located my classroom.  The course material (contained in a binder) was neatly laid out in front of each chair, along with pencils, pens and papers.  I was immediately impressed by this attention to detail.  It was obvious that we were attending a course that was organized and professional.

The students in my class represented the complete spectrum of welding instructors, from vocational and technical teachers to industrial instructors, instructors from correctional institutions and high school teachers.  Every student had a different reason for being there, but each shared a common goal: to become a better welding instructor.  I remember thinking, “How will the course instructors meet the expectations of such a diverse group?”

The Instructor’s course is a “Technical Training” course, in contrast to the “Welding Skill Training” courses.  Technical Training courses are 80% theory, and 20% supervised welding practice /laboratory demonstration.  I asked one of the instructors why there was an emphasis on theory, instead of practice.

“When an individual takes this class, they usually have significant welding experience,” he explained.  “What they are looking for is to improve their knowledge of welding so they can become a welding instructor in their organization, or improve their instructional skills.  To do this, they require a good knowledge of theory.”

We began by studying welding safety, which included both a lecture and a video presentation.  Safety, and compliance with the regulatory and legal requirements has become an essential responsibility for every organization.  The videotape provided a concise explanation of the hazards of welding plus ways to manage this risk.

This instructional technique -- a lecture combined with videotape presentations -- was frequently used in our classes.  The old “talk and chalk” method of instruction -- using a blackboard and a dull lecture to illustrate complicated technical points -- is not the most effective way of communicating technical information.  By using video presentations, complicated technical information can be communicated effectively to students with different learning styles and abilities.

However, class time is not limited to lectures. Every day, students take part in exercises which simulate a “real world” teaching situation.  This portion of the course, “Role Playing For Instructor Training,” requires each student to deal with a problem that they may encounter as an instructor.  Students are assigned a problem, and another student acts out the problem: these problems range from an inability to adjust a welding helmet, to a student believing he is making good welds when he isn’t.

Role-playing is a very effective tool for teaching instructors how to deal with problems.  In fact, this method of learning is one of the models of teaching that is taught in advanced education courses.  What makes role-playing so effective is the fact that it represents the reality instructors will face, but the complexity of events can be controlled.  This permits the instructor to build a series of skills from actual experience, rather than from a lecture or presentation.

My problem was one of the most complex.  For my scenario, I was challenged by a student who read the material safety data sheet (MSDS) for welding wire and was concerned about the health risks associated with welding.  The student who volunteered to challenge me was an industrial welding instructor.  He had encountered this problem while teaching and wanted to assess other approaches to solving the problem.

As my scenario approached, I re-read material on safety data sheets and tried to frame a response to what I knew would be a very challenging experience.  I was not disappointed.  The student confronted me in an aggressive, concerned manner, just as his student had in the plant.  I immediately used a strategy designed to diffuse a tense situation: agree that the person has a legitimate point, and express concern about their safety.  I had learned this technique-agreement, instead of confrontation, at a teaching seminar and had used it often in my own teaching.

Once I had convinced him that I was concerned for his safety and health, I asked him, “Do you know how to read an MSDS?”  When the student pretended that he didn’t, I was able to offer a solution that would help him understand the real health risks involved when welding, and help control these risks.

Following each role- playing scenario, Elmer Swank, one of our instructors, asked the students for comments.  This provides additional strategies for dealing with problems since some of the students had faced similar challenges in their teaching.   By using the collective experience of the group, students are armed with real-world problem solving strategies. This is important for both experienced and inexperienced instructors.

The practical welding sessions provided me with another important instructional lesson.  When I learned how to weld many years ago, my instructor was a great welder, but a very poor instructor.  His method of teaching involved letting students weld, then looking at the weld bead.  If there were problems or faults with the weld, he would instruct us to run another bead.  I was anxious to see how the Hobart instructors actually taught students in the welding booth.

Although I was about to teach a GMAW course, I decided to try SMAW.  It had been years since I welded this process and I was certainly out of practice. This would provide a challenge to the Hobart instructor, and I was anxious to see how he would respond to my welding.

One of the instructors entered the booth to watch, as I ran a bead.  When I finished, he immediately told me how to improve my welding.  “You need to read the weld puddle to run a good bead.  Look at how your electrode is positioned.  You can’t see the weld pool that way. Why not try this stance?”  I applied the corrective action and my welding immediately improved.  This was light years ahead of the instructional method used by my first welding instructor, so many years ago.

That night I reviewed my progress.  Since arriving at the Hobart Institute I had learned a great deal about welding and instructional techniques.  We had studied welding theory.  In fact, I had certainly increased my knowledge of welding substantially.  But more importantly, I knew I would be able to use it in my teaching.  In addition, I was learning about the technology of welding, from welding machines to filler material.  But how did the more experienced instructors like the course?  And did the course curriculum really provide them with information that would make them better instructors?

The best indication of whether a course is achieving the student’s objectives occurs at the coffee breaks.  During these informal chat sessions, I listened to the students’ comments.  The consensus was that they were learning a great deal, and they all felt that they would be better instructors after finishing the course.  Comments ranged from “I think I will start using that in my teaching,” to “When I get back, I intend to add that to my course.”

However, experienced instructors all face the same problem: how can they integrate new material into their courses when many of them are being pressured to train an ever-increasing number of welders?  In addition, many of the instructors I spoke to said they are expected to train welders to a high standard, utilizing less instructional hours.  This does not leave them time to include new material into their courses, or revise the course content. 

The answer may be the Hobart Institute Welding Training Materials.  Steve Houston, Director of Curriculum Materials Development at the Hobart Institute, made a presentation to the students of the Welding Instructor Course that highlighted the advantages of this unique, modular instruction system.

Welding training materials are available from the Hobart Institute for all the major welding processes, from SMAW, GMAW, and GTAW to Oxyacetylene Welding, Cutting and Brazing.  Curriculum materials are also available for Pipe, Aluminum, Safety, Non-Destructive Testing, Weld Defects -- in fact, virtually every arc welding process or skill, including blueprint reading!

Each of these training programs includes a student workbook, videotapes and instructor’s guide.  All of these materials present information in an easy to understand manner, with concepts or procedures actually demonstrated in the video.  The same material is included in the student workbook, which the student refers to in the welding booth -- like a recipe for recreating the welds demonstrated on the video.  The result is a convenient, information-packed curriculum that offers the highest level of instructional technique, plus theory.

The instructors guide is an important resource for welding instructors.  To begin, the Instructors Guide provides a lesson plan that helps instructors prepare a detailed course outline.  This significantly reduces the amount of labor required to set up a welding course.  But the Instructors Guide provides another major benefit.  A series of questions, keyed to the videotapes and student workbook are included in the Instructors Guide.  This facilitates interaction between the instructor and the students, and helps the instructor to evaluate how well the students are mastering the course material.  In addition, multiple-choice welding tests are also included in the package, making testing an easy task.

The value of any instructional material is determined by how it helps students learn. During his presentation, Steve Houston told the class that a community college in New Mexico conducted pre-and post-tests to measure the effectiveness of HIWT curriculum materials.

“Before training with the HIWT materials, the students scored an average of 47.7%.  After using the videotapes and student workbook, the same students scored an average of 87.9%.  Not only that, but the instructor attributes the fact that his students swept the state SkillsUSA-VICA competition for two years in a row, in a large part, due to the use of the our curriculum materials.”  Steve pointed out that these results “are a pretty strong testament to the effectiveness of HIWT curriculum materials.”

In fact, my experience confirmed this conclusion.  I used the Hobart GMAW curriculum when I taught my course at the Ryerson University Theatre School.  Students were required to write a final exam that tested their knowledge of theory, welding technology, welding machines and safety.  The results showed a very high level of retention, and mastery of key concepts.  In addition, the HIWT training material was the most professional, easy-to-use training material I have ever used!

Finally, as every experienced instructor has discovered, communicating complicated technical information requires more than knowledge.  In order to teach a subject, for example distortion caused during welding, the instructor needs hours of preparation to generate a lecture. The Hobart material provides a concise, professional presentation of technical subjects that frees the instructor to teach welding.

By the end of the Welding Instructor Course, I had increased my knowledge of instructional welding technique, technical knowledge and welding technology.  The other instructors felt the same way.  Comments from the students were very positive: one instructor told me, “I can’t wait to use the new ideas I learned here in my classes.  The course has been a great experience!”

As I drove away from the Hobart Institute, on Friday afternoon, I was a much better prepared welding instructor.  It also provided me with an intangible advantage -- confidence.  I was ready to teach my welding class!

During my first class, a student (in front of all the students) expressed a concern regarding the potential dangers of welding after reading a material safety data sheet.  In an episode that was like a flashback to my role-playing exercise at the Hobart Institute, I was able to deal effectively with the student’s concerns.

I showed the students the videotape portion of the GMAW course -- Safety and Health of Welders, and as they watched, I reflected back to my experience at the Welding Instructor Course.

Was the school worth attending?  Absolutely!  The training I received at the Hobart Institute made all the difference by providing me with the skills I needed to teach a professional GMAW course at the Ryerson University Theatre School.

Would I recommend the Welding Instructor Course to other instructors?  Without question!  Whether you are a first time instructor, or a seasoned veteran, the Hobart Institute will make you a better instructor.  It is simply the best way to improve your teaching skills, or the quality of your welding course.

The one-week Welding Instructor Course at the Hobart Institute begins July 12, 2004.  For details or to register, check the web site http://www.welding.org or call 1-800-332-9448, ext. 5215.


 

 

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