400 Trade Square East Troy, Ohio 45373 U.S.A.
Industrial Welding Solutions For Today and Tomorrow

Spring 2004 World of Welding

  

New course

 MIG weldING FOR ProgramMERS

Skilled welders understand welding process variables such as electrode extension, electrode angles, travel speed, welding current, welding voltage, shielding gas, wire diameter and its influences on bead width, bead height and penetration. Skilled welders have learned to observe the behavior of the molten weld pool and to instantly take the right corrective action to produce a sound weld. This blend of knowledge and skill makes an experienced welder an artist and a craftsman, and therefore a unique asset for a company.

Can modern arc sensing systems and software be programmed to duplicate how a skillful welder-artist-craftsman welds?  There is no question that much progress has been made in arc sensing and weld control technology and many robotic welding systems have user-friendly programming capabilities. We at HIWT strongly believe that a welder-programmer-operator can help to reduce rejects and therefore increase productivity and the number of good parts per hour, saving their company time and money.

Only a welder turned programmer has the fundamental understanding of arc behavior, which allows him to program a weld within the capabilities of the system closest to duplicate the human welder.

We have learned that many welding robot programmers and operators are not welders. For understanding arc and weld pool behavior, there is no substitute for practical welding experience. It is not possible to become a skillful welder by only using a computer in a classroom. The fascination and movement of the molten pool that is influenced by gravity and the many variables already mentioned here, must be experienced in real time and cannot be substituted. A professional welder, like a top sportsman or a master musician, has a continuous and persistent obsession to better himself and the only way to accomplish this is practice and more practice.  

At the request of many companies, HIWT has developed a special 1-week course, Welding Introduction for Robot Operators and Programmers.  This short course is designed for programmers who are not welders. It is of special interest for those companies who believe that costs may be controlled and productivity will be increased by arc welders who program their robotic welding systems.

The Hobart Institute of Welding Technology can also bring this course to a corporate location or tailor it to specific needs. Our staff is available to assist in evaluating your current production capabilities, determine possible solutions to problems, and implement the necessary training.

To  register,  call  1-800-332-9448 , ext. 5215.  For   more   information, please call 1-800-332-9448 and speak to Ron Scott, ext. 5609, or Andre Odermatt, ext. 5247 or e-mail hiwt@welding.org


 

 

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Copyright © 2005 HOBART INSTITUTE OF WELDING TECHNOLOGY.
All rights reserved.


Contact us:
Phone: (800) 332.9448
Fax: (937) 332.5200

Email: hiwt@welding.org
400 Trade Square East
Troy, Ohio 45373 U.S.A.