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Spring 2003 World of Welding



RECYCLED MATERIAL USED TO CONSTRUCT WOOD BURNING STOVE

An innovative use for brake drums kept one cabin warm during the cold winter months. 

“Several years ago, a friend of mine was working in a truck shop and living in an uninsulated shack in a rural area of Idaho,” says Sam Lydick.  “The place was equipped with a diesel furnace which was having an extremely negative impact on his budget.  When he approached his landlord about installing a wood burning stove, he was informed that he could do so, but the stove had to stay in the house when he left.  Not wanting to invest the remainder of his savings in a wood burning stove, he decided to build one,” Sam continues.  “We had heard rumors of stoves that had been built using brake drums from trucks, but were unable to locate one in use.  So my friend designed and built an excellent stove.”

Further refinement of the plans utilizing computer-aided-design provided the detail necessary for anyone else with access to a cutting torch and an arc welder to construct this wood burning stove.  It makes a useful, inexpensive project to warm a workshop. 

While Class 8 truck centrifuge brake drums cost little, as they must be discarded when they exceed Department of Transportation wear limits, they still contain plenty of material for this purpose.  The brakes are lined with cast iron that won’t burn through.  The outside jacket is made of steel that won’t crack from the heat.  The outer jacket is rippled, which is not only decorative, but also dissipates heat more efficiently due to increased surface area.   The project requires two (2) drums that weigh approximately 130 pounds and therefore have enough mass to eliminate the need for fire brick and will hold heat for a long time.  There is a baffle in the design that seems to increase efficiency substantially.  

This stove is not meant to compete with new technology wood burning stoves being sold today.  However, it does provide a low cost, high quality, reasonably efficient, and nearly indestructible source of heat.  Complete plans consist of 20 letter-size pages printed on one side and contain a materials list, a layout, a cutting plan, and 11 detailed figures indexed in 30 sequential and easy-to-follow steps.  Every detail is fully explained for construction in school shop classes. 

Detailed plans may be ordered for $20.00 from:

Sam Lydick
1217 Elgin Street
Caldwell, ID  83605


 

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