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Fall 2004 World of Welding


BUILDING FOR THE FUTURE:

 A REMARKABLE BRIDGE

By Marty Baker

Welding plays an important role as one of the most remarkable bridge stories of our time continues to unfold in western Washington State – the Tacoma Narrows Bridge – that spans across the Puget Sound.  On July 1, 1940, then the third longest suspension span in the world opened.  Just four months later, a windstorm was blamed for its dramatic collapse.  Engineers learned much from this lesson and the failure led to safer design and construction of suspension bridges.  On October 14, 1950, a new Tacoma Narrows Bridge opened as the 5th longest (2800 feet) suspension bridge in the United States.  Ironworkers and steelworkers – “bridgemen” – welders -- contributed much of the labor, risking their life or serious injury performing the difficult and dangerous work.  It is said that they had “nerves of steel”. 

Today, improved standards make the jobsite a safer place to work as Washington State Department of Transportation (DOT) and the Tacoma Narrows Constructors build yet another Tacoma Narrows Bridge.  Construction on the structure began in October 2002 and is expected to be complete in early 2007.  18,000 tons of steel – 46 “slices” each weighing 450 tons and measuring 120-feet long – will be fabricated and moved into place with gantry cranes. The orthotropic steel deck and framing will act as one with the truss structure.  The completed bridge deck will be 5,400 feet in total length. 

Washington State DOT requires compliance with all existing standards including the Bridge Welding Code  (AWS D1.5: 2002) that was developed and published in partnership with the American Association of State Highway and Transportation Officials (AASHTO).  This standard covers structural and welded joint details, workmanship, qualification, and inspection for AASHTO welded highway bridges made from carbon and low-alloy constructional steels. 

WHY ANOTHER BRIDGE?

Increasing congestion on Washington’s State Route 16 corridor is one of the factors that led to the addition of another bridge that is being built parallel to the existing bridge.  The current bridge was designed to carry 60,000 vehicles per day, not the 85,000 to 90,000 that pass over it each day.  The new bridge will provide two general lanes and an High Occupancy Vehicle (HOV) lane for eastbound traffic and a separated path for bicycles and pedestrians.  This design-build project provides the option to accommodate a second deck in the future.  The existing bridge will be reconfigured to provide to general purpose and a HOV lane for westbound traffic.  Separating oncoming traffic will improve safety by providing wider lanes and safety shoulders and relieves congestion for travelers. 

TRAINING

The Structural Welding Program at the Hobart Institute of Welding Technology is the path to follow if this work sounds interesting to you.  The 21-week program prepares people to weld on bridges, construction, job shop and fabrication work.  You can learn more about this at http://www.welding.org or call HIWT at 1-800-332-9448 or (937) 332-5300 for a printed catalog.      

WEB SITE AND FACTS

The Washington State DOT maintains an interesting web site for this project at http://www.wsdot.wa.gov/projects/sr16narrowsbridge/.  Included there, along with the history of the project, were some facts concerning “Women of the Bridge”.  It indicates, “women make up eleven percent of construction employees, but only 2.4 percent of all skilled trades.”  The “Tacoma Narrows Bridge Project outdoes the nation with [women] a full 10 percent of the laborers and field engineers on the job.”  These females range in age from 23 to 61 with anywhere from one to 24 years of construction experience. 

For further information, contact:

WSDOT Tacoma Narrows Bridge Project Office
3214 50th Street Court NW
Building D, Suite 302
Gig Harbor, WA  98335
E-mail orfeedback@wsdot.wa.gov
Phone:  977-762-7769


 

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