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Similarities
Between Baseball Players,
Doctors, and Welders
by Andre Odermatt
Ron
Scott, Vice President and General Manager at HIWT, enjoys
watching his son play baseball. Through the years, many hours of
practice have given Brenton Scott the skill required for
pitching some winning games of baseball.
Ron recently explained to me that a baseball player, who has
a ten-year career and a batting average of 300, has earned the
credentials to be inducted into the National
Baseball Hall of Fame in Cooperstown, New York. Imagine a
welder making good welds only 30% of the time! How long would he
be able to hold any welding job? A welder typically works all
his life and needs to make a homerun with each weld during these
30-plus years. Ron further explained to me that, assuming good
eyesight and steady hands, a welder should be able to make
homeruns until the end of his career and be eligible for the
"Welders Hall of Fame". And for those welders
referring to their ability who say, "I lost it," Ron
has the following message:
If you ever had it, you will never lose it; and if you
lost it, you never had it!
And that's what Ron wants written on his tombstone! He has
mentioned it so many times in the past and I am sure that he
will have plenty of opportunity to repeat it in the future.
Visualize this scenario: Many surgeons typically operate on
patients under the best possible conditions. They work in
air-conditioned operating rooms with perfect light to see
exactly where to start the incision and to proceed with all the
other operative work. The patient is positioned so the surgeon
can have the best access and the doctor is surrounded by a staff
of assistants to help make the operation a success. After all,
the life of a person is in his hands!
As a comparison, welders need to work on aircraft, including
parts and maintenance, automobiles, medical instruments,
building structures and many more things that relate to the
safety and well being of people. However, there is no bright
light that shows the welder where to start the weld. In fact, he
starts in the dark! Each time a welder starts and stops creates
the potential for a failure and harms the appearance of the
weld. This extremely important act is done in the dark because
the welder needs to keep his head safe behind the helmet.
Moreover, a great number of welds cannot be done in the ideal
position but are instead performed in the vertical or overhead
positions. Many welds are made in confined spaces or on highly
elevated scaffolding. Does the surgeon work under better
conditions than the welder to protect and save lives? A
dedicated welder is an artist obsessed in attempting to make
every weld better than the last one. Many times, someone's life
may depend on that weld!
Some may think that meeting standards, codes and passing
tests is all it takes to make a perfect weld. Others believe
that welding is simple and anyone can do it. At HIWT, we believe
that a dedicated welder not only needs to pass all tests but
also wants to perform with an ever more flawless seam.
Unfortunately, because of reasons outlined here along with many
other variables, not every weld seam appearance is always the
same. If a seam has more than one start, it is probably visible.
To restart without creating defects or noticeable glitches in
the seam, borders on the artistic! If travel speed is not
constant when it needs to be, bead width will not be consistent.
Just the act of making a fillet weld with exactly equal legs,
time and again, is something that needs hundreds of hours of
practice and a strong will to make it more perfect with every
new weld.
The Hobart Institute helps welders to make a more perfect
union and become eligible for a "Welders Hall of
Fame". Practicing, along with continuous learning
throughout a lifetime, diminishes errors and helps each welder
to make a "home run" every time! After all, someone's
life may be in your hands!
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