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Industrial Welding Solutions For Today and Tomorrow

Fall 2003 World of Welding

  

Hobart Curriculum

By Jesse Glover
Welding Student
Middle Bucks Institute of Technology

Jamison, Pennsylvania

As part of a high school assignment, Jesse chose to explore the curriculum of the Hobart Institute to learn if this material would provide the proper direction he will need to pursue a welding career.

First of all, I will clear up the misunderstanding about welding and technical school.  Welding is sometimes perceived as a dirty, painstaking job.  However, it is not just for juvenile delinquents.  Welding takes skill, patience, and training.  And, yes, with welding you can go to college and get a successful job.  The topic for this paper is the curriculum of the Hobart Institute of Welding Technology and how it will prepare me for a successful career.  In my welding class at Middle Bucks Institute of Technology, we follow the Hobart curriculum and I am conducting this research to learn if this training material will steer me in the right direction.

What does a student need to become successful in welding?  There are requirements, which include completion of high school and some vocational education.  Post secondary education is helpful and it increases one’s chance for a better career.  Math is really an important subject if you intend to pursue a welding career.  One has to know angles and how to use protractors and compasses. Adding, subtracting, fractions, and other basic math skills are necessary.  Also there is some geometry involved, for example, the Pythagorean theorem.  One needs to be able to use drawing instruments to make blue prints, to use gauges and read to a ruler to make accurate measurements. 

Knowledge of chemistry is important.  The mixing of welding and cutting gases for oxyfuel welding, brazing, and cutting involves chemistry.  The uses of these gases are critical to a welder.  One needs to know that when different gases are mixed, different results are achieved.  Sometimes a hotter flame is obtained with certain mixtures, while other mixtures will produce a colder flame. One needs to know how the valve adjustments to the gases will change the result. 

One also needs to understand metals through the study of metallurgy.  Metallurgy involves the strength, brittleness, hardness, and toughness of the metal after it has been heated and cooled.  Metallurgy reveals how a metal reacts to extreme heat and extreme cold temperatures. 

Communication skills are needed.  One has to talk to and understand the boss or fellow employees to understand what the welder/student is supposed to do.   If you choose to operate your own company, you will need to communicate with your customers and suppliers.

A sense of responsibility is necessary to be successful.  If a job has a specific completion date and the welder has it done a day after and/or it is done wrong, they may not get paid.  If a welder is working for someone else, they need to be at work every day on time. 

Knowledge of safe working habits is important.  There is also a chance that one might have to work in inclement weather, on high scaffolding or tall buildings.  There is a potential hazard of explosive and flammable material in welding areas.  Sometimes welders have to work in awkward positions and lift heavy objects. 

The most important part of welding and doing quality work is having technical skills.  These skills are acquired during training at a technical or a post secondary school.  This is where the training materials provided by the Hobart Institute of Welding Technology come into play.  How does Hobart incorporate all these skills into their curriculum? 

Paul Carney, a certified welder and the welding instructor at Middle Bucks, says this about the Hobart curriculum:  “It is designed to implement the multiple intelligences through kinesthetic, visual, and spatial using training resources such as student workbooks, independent learning guides, hands on shop work, and video tapes.  Hobart Institute is nationally recognized as a training facility in resources by publishing companies, curriculum centers, and the AWS (American Welding Society) for the training and certification of entry level and advanced welders alike.”

The Hobart curriculum includes videos on safety to make sure a safe environment is maintained for high school and technical training.  The curriculum also includes an instructor’s guide, student manuals, and tests.  Hobart is helping the teacher by providing the comprehensive and correct materials so that the instructor teaches the students correctly. 

The recently revised SMAW-B (Shielded Metal Arc Welding-Basic) coursework from the Hobart Institute includes practice for the AWS D1.1 Structural Welding Code and the AWS QC-10 certification on the last two topics.  This video series displays topics for practice with all kinds of rods, in all different positions, and on all thicknesses.  In this audiovisual training system, a welder in the videos shows the students exactly what to do.  They explain what rod, technique, polarity, and heat, is necessary to perform the weld.     

Videos are broken into manageable skill steps with close up demonstrations of the welds students are expected to perform.  The workbook is designed to help students recreate the welds back at the booth.

At the beginning of each of the videos there is a section pertaining to safety.  This video is shown before any welding is done, so students know how to practice safe methods throughout their entire stay in the class.  These safety techniques will hopefully carry over with the student in the field.  Math is also included in a short lesson, where students learn minor math, like fractions, adding, and subtracting.  Chemistry is taught in the oxy-fuel sections.  Of course, metallurgy is always considered for study.  For example, when a student is in the booth, he has to set the heat.  In order to do that, the student has to know at what temperature the metal is going to melt, as well as what temperature is too cold for the metal. 

Hobart Institute has already revised the GMAW-B (Gas Metal Arc Welding-Basic) and the SMAW-B (Shielded Metal Arc Welding-Basic) requirements to meet the Entry Level Curriculum standards.  Hobart is in the process of revising the GTAW-B (Gas Tungsten Arc Welding- Basic) and has plans for the FCAW-B (Flux Core Arc Welding-Basic) programs.  Hobart’s curriculum materials are recognized around the world as excellent learning tools.  During development, Steve Houston, the Director of Training Materials Development for Hobart, contacted and asked instructors what they wanted in the course.  He also based the curriculum on the AWS (American Welding Society) specifications for entry-level welder certification (QC10 Entry Level Welder Standard and EG2.0 Entry Level Welder curriculum guidelines).  Students and adults seeking additional training or are just becoming interested in training, come from all over the earth to obtain quality training at The Hobart Institute of Welding Technology. 

Robert Daniel Wilson stated, “I was a welder’s helper before coming to Hobart,” said Danny.  “But I’ve learned a lot at HIWT.” (“Students Travel from Alaska to Obtain Quality Training at The Hobart Institute of Welding Technology.”  The World of Welding, Fall 1998.)

In conclusion, if I stay with the Middle Bucks Institute Technology welding program and I fulfill all of the criteria under the Hobart curriculum, I will have a very successful career.  A certified welder can obtain an adequate job right out of high school.  However advanced training provides them with additional skills that may be more marketable in the workplace.  In fact, a welder with his AWS-QC10, just out of high school can make close to twenty dollars an hour.  Also some unions will knock off one or two years of apprenticeship following some welding training programs.  This is because the first or second year of union apprenticeship consists of achieving their AWS-D1.1 Structural Welding Code certification. 

There are many other opportunities for young welders. For example, you could go to Alaska and weld on the pipeline; or join the U.S. Navy and weld on ships and submarines.  You could apply to an oil company to work on an off shore oil rig; or if you prefer, you can just stay home and weld for a small, manufacturing company.  It is also quite possible that you may never actually weld again, but rather become a salesman or technician to repair welders.  So, if you are looking for money and opportunity, and do not mind a bit of the dirt or grime, then welding is an awesome job.  After getting past the awkward positions, the dirtiness, and the lifting, it is a good job. 

 

 


 

 

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